Screen Printing Mesh Exposure Troubleshooting Guide 2025-12-02
Screen printing is a system: mesh, emulsion, light, water, ink, and pressure all interact. If any step in the stencil-making process is slightly off, the failure will show up later on press as ghosting, premature stencil breakdown, or constant pinholes. Understanding how screen printing mesh interacts with emulsion and exposure is the key to turning unreliable screens into stable, predictable tools. This guide walks through the most common exposure and stencil problems printers face with different meshes, and explains how to diagnose and fix them step by step instead of guessing in the dark.
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