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The Blanket Special Screen series is developed for mills that print or coat:
• Heavy-weight blankets, throws and bedcovers
• Carpets, corridor rugs and floor textiles
• Other wide-width home textiles requiring strong coverage
By combining low mesh (60 / 80) with a high open area of 18% and a thick 180 μm nickel wall, these screens can transfer a large volume of paste or coating in one pass, while maintaining enough mechanical strength to run on wide, high-tension rotary machines.
With repeat sizes from 1206–2412 mm and lengths from 1410–3050 mm, Blanket Special Screens are tailored to match wide-format blanket and carpet rotary printing or coating lines and to replace conventional flat-bed printing in terms of width and deposit capacity.
Blanket Special Screens are available in a wide range of large repeats:
• 1206 / 1280 / 1320 / 1350 / 1450 / 1500 / 1570 / 1600 / 1680 / 2000 / 2412 mm
These sizes are designed specifically for wide-width blanket and carpet lines, giving you the coverage needed for bulk home textile production without multiple narrow screens or complex patterning tricks.
With 18% open area at both 60 and 80 mesh, Blanket Special Screens can deliver:
• Strong, uniform coverage of pigment, dye, or coating
• Reliable penetration into thick or pile fabrics
• The heavy laydown needed for blanket surfaces and carpet bases
This makes them ideal for backgrounds, full-surface prints, coatings and functional finishes on thick textiles.
Each Blanket Special Screen is built with 180 μm nickel thickness, giving:
• High mechanical strength under wide-width machine tension
• Good resistance to deformation and damage during mounting and washing
• Long service life, even under demanding blanket and carpet production conditions
The thick wall helps maintain roundness and repeat accuracy over repeated runs and stripping cycles.
60 mesh
• Maximum paste and coating deposit
• Very strong coverage for dense backgrounds, heavy effects and coatings on blankets and carpets
80 mesh
• Slightly finer structure while still maintaining 18% open area
• Better control on patterns and surface effects where you still need heavy coverage but with more definition
Together, 60 and 80 mesh options give you the flexibility to match deposit weight, visual sharpness and substrate type.
One key feature of Blanket Special Screen is its ability to “replace the flat-bed printing” process in many applications:
• Comparable or higher coverage and width with continuous rotary printing
• Higher productivity, as rotary lines run continuously rather than step-by-step
• Potential reduction in labor and handling compared with flat-bed blanket printing
For mills looking to upgrade from flat-bed to rotary on blankets and carpets, Blanket Special Screens provide an important bridge.
• Product Name: Blanket Special Screen
• Repeat (mm): 1206 / 1280 / 1320 / 1350 / 1450 / 1500 / 1570 / 1600 / 1680 / 2000 / 2412
• Length (mm): 1410–3050
• Mesh Options: 60, 80
• Typical Substrates: Blankets, carpets, corridor rugs, bedcovers and wide-width home textiles
| Mesh | Thickness (μm) | Open Area (%) | Diameter (μm) |
|---|---|---|---|
| 60 | 180 | 18 | 161 |
| 80 | 180 | 18 | 161 |
Note: The combination of low mesh, high open area and thick nickel wall is specifically chosen to maximize deposit, strength and durability for heavy blanket and carpet printing.
• Printing or coating on polyester, acrylic, cotton or blended blankets and throws.
• Solid backgrounds, semi-cover designs and functional finishes that require heavy laydown.
• Carpets, corridor rugs and floor textiles that need strong coverage and proper penetration into pile or base.
• Suitable for pigment systems and coatings used in rug and carpet decoration or back-coating steps.
• Bedcovers, heavy bedspreads, upholstery-related heavy fabrics and other wide-width home textiles where large repeat and heavy deposit are critical.
• Lines transitioning from flat-bed to rotary on blankets and carpets can use Blanket Special Screens to maintain necessary width, deposit and visual impact while gaining rotary efficiency.
• Purpose-built design – Specifically engineered for blanket, carpet and wide-width home textiles, not just a scaled-up standard screen.
• High deposit capability – 60 / 80 mesh combined with 18% open area supports heavy coverage in a single pass.
• Strong and durable – 180 μm nickel thickness provides the strength needed for wide machines and long runs.
• Flat-bed replacement potential – Helps mills move towards rotary printing with continuous production and higher efficiency.
• Flexible repeats – Multiple large repeats from 1206 to 2412 mm make it easier to match existing blanket and carpet designs.
Q1. What is a Blanket Special Screen in rotary screen printing?
A Blanket Special Screen is a nickel rotary screen specially designed for printing and coating wide-width blankets, carpets and similar heavy textiles. It features large repeats, low mesh (60 / 80), high open area and thick nickel to handle heavy deposits and wide machines, often replacing flat-bed printing in these applications.
Q2. How do I choose between 60 and 80 mesh for Blanket Special Screen?
• Choose 60 mesh when you need maximum deposit and strongest coverage – for dense backgrounds, coatings or thick effects.
• Choose 80 mesh when you still need heavy coverage but also want slightly better pattern definition or surface control.
Your choice depends on the paste/coating type, substrate thickness and the visual effect you want.
Q3. Can Blanket Special Screens really replace flat-bed printing?
In many blanket and carpet applications, yes. With large repeat sizes (up to 2412 mm), high open area and strong construction, Blanket Special Screens can provide similar or better coverage than flat-bed, while rotary printing offers continuous production, higher speed and reduced handling. Suitability depends on your specific designs, machine setup and process.
Q4. Are these screens compatible with my existing rotary blanket printing or coating line?
Blanket Special Screens are designed for wide-width rotary printing / coating machines used in blanket and carpet production. By checking your required repeat, length, end-ring system and mesh, we can match or recommend a Blanket Special Screen configuration suitable for your equipment.
If you are planning to print or coat wide-width blankets, carpets or corridor rugs with rotary technology – or to replace flat-bed printing – Hanze can supply high-performance Blanket Special Screens tailored to your needs.
Share your repeat size (1206–2412 mm), length (1410–3050 mm), mesh (60 / 80) and process details, and we will recommend the right screen configuration and provide a detailed quotation for your blanket and carpet production lines.
The Blanket Special Screen series is developed for mills that print or coat:
• Heavy-weight blankets, throws and bedcovers
• Carpets, corridor rugs and floor textiles
• Other wide-width home textiles requiring strong coverage
By combining low mesh (60 / 80) with a high open area of 18% and a thick 180 μm nickel wall, these screens can transfer a large volume of paste or coating in one pass, while maintaining enough mechanical strength to run on wide, high-tension rotary machines.
With repeat sizes from 1206–2412 mm and lengths from 1410–3050 mm, Blanket Special Screens are tailored to match wide-format blanket and carpet rotary printing or coating lines and to replace conventional flat-bed printing in terms of width and deposit capacity.
Blanket Special Screens are available in a wide range of large repeats:
• 1206 / 1280 / 1320 / 1350 / 1450 / 1500 / 1570 / 1600 / 1680 / 2000 / 2412 mm
These sizes are designed specifically for wide-width blanket and carpet lines, giving you the coverage needed for bulk home textile production without multiple narrow screens or complex patterning tricks.
With 18% open area at both 60 and 80 mesh, Blanket Special Screens can deliver:
• Strong, uniform coverage of pigment, dye, or coating
• Reliable penetration into thick or pile fabrics
• The heavy laydown needed for blanket surfaces and carpet bases
This makes them ideal for backgrounds, full-surface prints, coatings and functional finishes on thick textiles.
Each Blanket Special Screen is built with 180 μm nickel thickness, giving:
• High mechanical strength under wide-width machine tension
• Good resistance to deformation and damage during mounting and washing
• Long service life, even under demanding blanket and carpet production conditions
The thick wall helps maintain roundness and repeat accuracy over repeated runs and stripping cycles.
60 mesh
• Maximum paste and coating deposit
• Very strong coverage for dense backgrounds, heavy effects and coatings on blankets and carpets
80 mesh
• Slightly finer structure while still maintaining 18% open area
• Better control on patterns and surface effects where you still need heavy coverage but with more definition
Together, 60 and 80 mesh options give you the flexibility to match deposit weight, visual sharpness and substrate type.
One key feature of Blanket Special Screen is its ability to “replace the flat-bed printing” process in many applications:
• Comparable or higher coverage and width with continuous rotary printing
• Higher productivity, as rotary lines run continuously rather than step-by-step
• Potential reduction in labor and handling compared with flat-bed blanket printing
For mills looking to upgrade from flat-bed to rotary on blankets and carpets, Blanket Special Screens provide an important bridge.
• Product Name: Blanket Special Screen
• Repeat (mm): 1206 / 1280 / 1320 / 1350 / 1450 / 1500 / 1570 / 1600 / 1680 / 2000 / 2412
• Length (mm): 1410–3050
• Mesh Options: 60, 80
• Typical Substrates: Blankets, carpets, corridor rugs, bedcovers and wide-width home textiles
| Mesh | Thickness (μm) | Open Area (%) | Diameter (μm) |
|---|---|---|---|
| 60 | 180 | 18 | 161 |
| 80 | 180 | 18 | 161 |
Note: The combination of low mesh, high open area and thick nickel wall is specifically chosen to maximize deposit, strength and durability for heavy blanket and carpet printing.
• Printing or coating on polyester, acrylic, cotton or blended blankets and throws.
• Solid backgrounds, semi-cover designs and functional finishes that require heavy laydown.
• Carpets, corridor rugs and floor textiles that need strong coverage and proper penetration into pile or base.
• Suitable for pigment systems and coatings used in rug and carpet decoration or back-coating steps.
• Bedcovers, heavy bedspreads, upholstery-related heavy fabrics and other wide-width home textiles where large repeat and heavy deposit are critical.
• Lines transitioning from flat-bed to rotary on blankets and carpets can use Blanket Special Screens to maintain necessary width, deposit and visual impact while gaining rotary efficiency.
• Purpose-built design – Specifically engineered for blanket, carpet and wide-width home textiles, not just a scaled-up standard screen.
• High deposit capability – 60 / 80 mesh combined with 18% open area supports heavy coverage in a single pass.
• Strong and durable – 180 μm nickel thickness provides the strength needed for wide machines and long runs.
• Flat-bed replacement potential – Helps mills move towards rotary printing with continuous production and higher efficiency.
• Flexible repeats – Multiple large repeats from 1206 to 2412 mm make it easier to match existing blanket and carpet designs.
Q1. What is a Blanket Special Screen in rotary screen printing?
A Blanket Special Screen is a nickel rotary screen specially designed for printing and coating wide-width blankets, carpets and similar heavy textiles. It features large repeats, low mesh (60 / 80), high open area and thick nickel to handle heavy deposits and wide machines, often replacing flat-bed printing in these applications.
Q2. How do I choose between 60 and 80 mesh for Blanket Special Screen?
• Choose 60 mesh when you need maximum deposit and strongest coverage – for dense backgrounds, coatings or thick effects.
• Choose 80 mesh when you still need heavy coverage but also want slightly better pattern definition or surface control.
Your choice depends on the paste/coating type, substrate thickness and the visual effect you want.
Q3. Can Blanket Special Screens really replace flat-bed printing?
In many blanket and carpet applications, yes. With large repeat sizes (up to 2412 mm), high open area and strong construction, Blanket Special Screens can provide similar or better coverage than flat-bed, while rotary printing offers continuous production, higher speed and reduced handling. Suitability depends on your specific designs, machine setup and process.
Q4. Are these screens compatible with my existing rotary blanket printing or coating line?
Blanket Special Screens are designed for wide-width rotary printing / coating machines used in blanket and carpet production. By checking your required repeat, length, end-ring system and mesh, we can match or recommend a Blanket Special Screen configuration suitable for your equipment.
If you are planning to print or coat wide-width blankets, carpets or corridor rugs with rotary technology – or to replace flat-bed printing – Hanze can supply high-performance Blanket Special Screens tailored to your needs.
Share your repeat size (1206–2412 mm), length (1410–3050 mm), mesh (60 / 80) and process details, and we will recommend the right screen configuration and provide a detailed quotation for your blanket and carpet production lines.
